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The Delmer Induction Heating System is a high-efficiency, non-contact heating solution designed to uniformly preheat steel, copper, aluminum, and other conductive wires before downstream manufacturing processes. Using advanced electromagnetic induction technology, the system delivers rapid and controlled heating directly within the wire, ensuring improved process consistency, enhanced product quality, and reduced energy consumption. Induction wire preheating is widely used before insulation extrusion, welding, annealing, coating, and forming operations.
Unlike conventional heating methods, induction heating generates heat within the material itself, providing faster response times, precise temperature control, and superior energy efficiency while eliminating direct contact with heating elements.
Key Features
- High-frequency IGBT-based induction technology
- Continuous wire preheating operation
- Non-contact and flame-free heating
- Fast heating with precise temperature control
- Uniform heat distribution across wire surface
- Energy-efficient operation
- Compact and space-saving design
- Digital temperature monitoring
- Adjustable power output
- Suitable for automated production lines
- Low maintenance requirements
- Industrial-grade reliability
Technical Specifications
| Input Voltage | 415V AC ±10%, 3 Phase, 50Hz |
| Power Rating | 5 kW – 100 kW (Customizable) |
| Output Frequency | 10 kHz – 100 kHz |
| Heating Method | Electromagnetic Induction |
| Heating Temperature | Ambient to 900°C (Application Dependent) |
| Temperature Accuracy | ±5°C |
| Efficiency | Up to 90% |
| Power Factor | ≥ 0.95 |
| Cooling Method | Air Cooled / Water Cooled |
| Control System | Digital PLC/HMI Based |
| Operation Mode | Continuous Production |
| Protection Features | Over Current, Over Voltage, Over Temperature, Short Circuit |
| Automation Interface | PLC, SCADA Compatible |
Specifications can be customized according to wire diameter, production speed, and process requirements.
Benefits
Rapid & Uniform Heating
The system heats the wire directly through induced eddy currents, supporting consistent temperature distribution and production quality.
Energy Efficiency
Induction heating transfers energy directly into the workpiece, minimizing unnecessary heat loss compared with indirect heating methods.
Improved Process Quality
Preheated wire can support downstream insulation extrusion, coating, welding and forming processes where a controlled wire temperature is required.
Applications
- Wire insulation extrusion
- Cable manufacturing
- Wire annealing
- Wire drawing lines
- Metal coating processes
- Welding preparation
- Galvanizing lines
- Copper wire processing
- Steel wire manufacturing
- Aluminum wire production
- Automotive component manufacturing
- Electrical cable production
Industrial Wire Preheating Application Guide
For a process-focused explanation of wire preheating, material selection, line speed, target temperature, heating-zone design and production-line integration, see Industrial Induction Wire Preheating Systems.
For broader process, industry and material guidance, see Industrial Applications of Induction Heating Systems.
Application note: Final power, frequency, heating head/coil and cooling configuration should be confirmed from the actual wire material, dimensions, line speed, target temperature and production duty cycle.
Why Choose Delmer?
Delmer's Induction Heating System is engineered to provide reliable, energy-efficient, and precision-controlled heating for modern wire processing industries. With advanced IGBT technology, intelligent controls, and customizable configurations, the system can be evaluated for continuous production lines and application-specific heating requirements.
