Melting & Casting Machines

The Automatic Melting Furnace was designed to be a safe and easy-to use electrical method for melting gold, silver and other non-ferrous metals for casting and ingot-pouring applications. It offers precise control of melting temperatures up to 1120°C (2028 °F) through its user friendly, easily programmable controller with LED display.It comes with special kanthal heating element which gives higher operating temperature range and longer life. The glass wool insulated lid holds in heat and keeps oxygen out for a cleaner melt.

Specification of Product:

Technical details:

WHAT IS AN ELECTRIC FURNACE ? 

An electric furnace is a device whcih generates heat due to the resistance offered to the passage of current that is passed through it.

The furnace provided by us is of indirect heating type, which implies there is no contact between the heating element ( we use high quality & long lasting kanthal heating element ) and the crucible.

HOW DOES IT WORK ?

When you put the power on of the furnace , the current passes through the kanthal coil and heat is generated due to ohmic resistance and the coil becomes red hot ; This heat is transferred to the crucible by radiation which melts the material that is inside the crucible.

 BENEFITS YOU GET :

• [ PRECISE TEMPERATURE CONTROL ] Highly advance digital control system combined with K-Type thermocouple, monitors the real time chamber temperature and make sure it doesnot overheat or cooldown providing you with precise and convenient melting.
• [ LONGER LASTING HEATING ELEMENT ] High quality Kanthal coil which can withstand high temperature  uptp 1450°C and higher heating cycle . this is your term partner.
• [ QUICK MELTING ] the furnace comes with an insulation lid which resists the heat from escaping and easily melts your metal without any contamination.
• [ PORTABLE ] This machine is very compact and weighs only 8kgs , providing you the freedom of moving it wherever you like.
• [ 6 IN 1 SET ] The package comes with heat resistance gloves ,safety glasses for your safety ; tong and high quality graphite crucible with collar for easy handling and minimal contamination of the melt.
• [ EASY TO OPERATE AND MAINTAIN ] The furnace is so designed , it is extremely easy to set the parameters and operate and requires minimal or no maintenance.

HOW TO OPERATE :

1. Pick an appropriate and safe working space to operate the furnace. Make it certain that the area in which you are working is madeup of incombustible material that won't catch fire in the event of liquid metal spill.
   
2. Make sure there is safe distance of atleast 24 inch between the furnace and any combustible material or item that maybe present in the immediate surrounding.
3. Put the crucible into the furnace chamber and make sure the crucible is touching the thermocouple properly.
4. Add the material to be melted into the crucible(add Flux if required).
5. Close the lid properly.
6. Plug in the furnace into the 220V AC power supply.
7. Turn on the green coloured ON/OFF button on the furnace (Green coloured light should be lit).
8. For setting the temperature, Press the square button on the temperature controller, keeping it pressed press the up /down button to adjust it according to your requirement and then release.
9. When the metal is melt turn off the green button.
10. Take out the crucible from the furnace with help of a tong.
    
    ( NOTE:- Always wear safety glasses, gloves and safety shoes for your safety )

The ""ETNA"" line includes a variety of continuous casting furnaces with crucible capacities ranging from 10 to 140 kg. A graphical interface and display assist the user in his task. A tubular frame and movable panel secure access to the machine body for simple maintenance. The profile drive system is made of aluminum, is fully cooled, and is powered by a stepper motor coupled to a planetary gear; it should be integrated with the casting chamber.

All of this system is closed by an easily removable cover: entry to melting equipment (Ceramic jacket, chain bushings, thermocouples) is very quick, minimizing replacement time. The cooling socket has been enhanced in accordance with the equipment so that The cooling socket has been refined in tandem with the equipment to provide the best potential performance.

The machine's heart is a mid-frequency system designed and constructed entirely by the Technical Opdel. These furnaces are frequently used for special profiles requiring a large quantity of metal to be melted. It can use accessories such as shears or saws to trim profiles and trays to cool them. In some cases, an additional tilting head can directly fill the empty crucible with liquid metal to minimize production slowdown.

• KEY FEATURES : 

1. Medium frequency which give high homogeneity of alloys due to stirring of the molten alloy. 

2. Easy to access and operate buttons with LED display.

3. Programmable power.

4. Improved power factor.

5. The furnace controlled by industry leading ARM-7 microcontroller. 

6. Programmable melting temperature.

7. Automatic fault detection & display.

8. Fast melting.

9. Minimum maintenance required.

WHAT  IS AN INDUCTION MELTING FURNACE ?

An induction melting furnace is a type of electrical furnace , wherein the heating is done by induction of electric current within the charge itself without having direct contact with the induction coil.An induction furnace consist of water cooled hollow copper tubing arranged in different shape according to the requirement; mostly cylindrical shape copper coil is used in the melting industry. Through this copper coil an Alternating Current at high frequency is passed ,because of which a reversing magnetic field is created according to the lenz law.When we put any conductor (charge to be melted ) in this magnetic field an induced cicular current called Eddy Current is generated within the charge.

Heating in induction furnace occur due to two major effect namely,
Eddy Current heating :- In this heating occur by ohmic heating or joule's heating due to the restivity of the charge to the induced electric current.
Hysteric Heating :- Heating (energy ) is produced within the charge by the alternating magnetic field generated by the coil modifying the charge's magnetic polarity. 
This loss is though limited only to the magnetic material , that also only upto the curie temperature , heating beyond which the material losses it's magnetic properties and hence the hysteric heating becomes nil.
Frequency also plays a major role in the heating process though not directly; frequency determines the depth upto which the induction current can reach by an effect called 'Skin Effect'. According to the skin effect the depth of penetration is inversely proportional to the frequency of the alternating current.Thus for purpose of surface treatment or smaller mass of material higher frequency is desired whereas for deeper penetration and larger melt size lower frequency is desired.

KEY FEATURES OF INDUCTION FURNACE :-

• An induction heating is considered as a green technology because the heating is done only of the charge and there is no waste of energy ; Also no harmful gas or fumes is released making it safer for the worker.
• As there is no direct contact of the heating element we get a very clean melt with no contamination which is highly desired in the jewellery industry like gold,silver,platinum melting ,laboratory application or where precise control of the composition is required.
• Induction furnace also provides us with the facility of automatic stirring (the melt is agitated at the induction frequency) which is highly desired for homogeneous melting and alloying.
• Induction furnace can be frequently turned on and off according to the requirement without any  damage to the machinery. 
• Very high melting temperature upto 1200-1300°C can be reached within a few minutes.
• Induction furnace can be used for continous melting and casting.

APPLICATION OF INDUCTION MELTING FURNACES:-

• Small and medium size laboratory for melting small quantity of materials for testing purposes.
• Medium scale minting ,melting facilities with capacity upto 30kgs of gold.
• Precious metal industries dealing in gold,silver,platinum,etc.
• Copper melting industries.
• Jewellery manufacturing unit.

WHY SHOULD YOU CHOOSE DELMER FOR GOLD AND SILVER MELTING ?

• User friendly design and operation which makes it very easy for the user to learn and operate.
• For delmer ,customer is of utmost importance ,thus we make customised design according to the need of the customer.
• Delmer induction furnace comes with automatic frequency adjustment according to the loading type.
• We are the only manufacturer providing induction furnace with smooth and noiseless operation.
• At delmer we provide world standard Italian grade quality at most affordable cost in india.
• Our induction furnace comes automatic current variation to give precise melting temperature.
• Lowest melting time in the induction melting industry.
• We are the only provider of single phase variants in the induction furnace industry.

FAQS

How much time is taken for the melting ?

Melting time depends on the quantity and the type of material you are melting. But it usually it takes just a few minutes for the metal get melted and ready for pouring.

Material being melt in the first cycle usually takes a little more time ,thereafter the times for subsequent melting decreases.

What is the difference between resistance electric furnace and induction furnace ?

Resistance electric furnace works on the principle of heating of the resistance coil directly and the maximum temperature that can be reached is limited to melting point of the resistance coil ; Also electrical furnace cannot be used for multiple casting continuously.

On the other hand induction furnace works on the principle of electric induction and no heating of the coil takes place and maximum temperature is only limited by the crucible and refractory material; Also induction furnace can be used for continous casting.

Is there any requirement for maintenance ? 

Yes, you need to change the syndanio sheet every 5-6month and thermocouple needs to be changed as per the need.Other than that no other maintenance is required.

Is external stirring required ?

No, the induction melting does automatic stirring of the melt no external stirring is required.

How hot does the induction coil gets ?

The copper induction coil does not heat during the melting process and remains at the temperature of the water being supplied.

Will induction heating increase my utility bill ?

Specifications: 

DELMER Induction melting furnace for Gold, Silver, Brass, Platinum  

Built with exclusive fully Digital indiction technology and thanks to its simple and intuitive instrumentation it is easy to use for all operators.

Technical Data:

Specifications: 

This oven has been specifically designed for the annealing of gypsums in the production process of casting precious alloys.

The particular design, the special construction features and the tested work cycle make it an innovative and precise tool that offers the customer the possibility to achieve the objectives described below:

absolute homogeneity in the internal temperature, which determines a considerable improvement in the baking of the gypsum, with a maximum temperature of 850 ° C, on request up to 1000 ° C.

accuration in the insertion of the cylinders-molds, ease in the internal cleaning.

cooking process controlled by a touch panel, complete with:

management of the automatic opening and closing of the fireplace during the cooking cycle _management of a resistance in the wax drainage pipe, which avoids the formation of plugs

air insertion management to increase combustion, excellent for wax processing _ management of a forced cooling to decrease the cooling time.

Technical Data

Hardening alloys furnace on inert atmosphere DHF.

A FURNACE FOR HARDENING ALLOYS ON AN INERT ATMOSPHERE DHF.
This facility was created specifically to harden alloys used in jewellery manufacturing.

It is a creative and precise instrument that allows the client the chance to accomplish the following goals thanks to its unique design, unique construction features, and tried-and-true work cycle.

It's a good idea to have a backup plan just in case.
during the polishing process, superior results.
make sure the treated parts' colours stay consistent and don't oxidise.
For each unique type of alloy, perfect automatic execution of the hardness is achieved.
The goods may be placed on stainless steel trays with perforations.

MELTING Furnace iD series tilting The components of the static tilting furnaces are a swivel head on which the heating inductor is mounted and two flexible copper water-cooled cables connecting it to the MF induction.

The solid aluminum frame holding the medium frequency induction circuit with fast melting speed is surrounded by powder-coated panels.

The rotation is on two points by a motor acting on a tree where they placed two pulleys, and the swivel head is constructed of panels made of aluminum plates and Sindanio asbestos-free panels mounted on a stable base.

All of this is managed by a rollover and emergency control panel.

Our annealing furnaces are constructed of panels with Louvres for air exchange and a tubular frame. General maintenance interventions are easier with a tubular system.

Heating muffles are made of resistance and unique, highly thermally efficient refractory insulating panels. Strong temperature changes can be resisted by special stainless steel heating chambers.

Protection gas enters the chamber through nozzles. The de-oxidation process is improved by a burner placed in front of the chamber to prevent oxygen entry. Inside is a shovel made of stainless steel.

When annealing metal, you simply push the pale to the bottom of the cooling chamber and drop it into the water tub for instant cooling (or leave it lying in the cooling chamber to cool, taking some time). The tub's treated material is removed either manually or (optionally) with a pneumatic piston.

Our furnaces feature two heating chambers that operate with separate heating zones and temperature settings.

A tubular frame and panels with louvres for air exchange are used to construct furnaces. General maintenance interventions are easier with a tubular system.

Heating muffles are made of resistance and unique, highly thermally efficient refractory insulating panels. Strong temperature changes can be handled by a special heating chamber made of stainless steel.

Due to belt movement, internal sliding blocks prevent chamber wear and tear. Water is used to cool the cooling chamber. The chambers are held together by a flange, and a nozzle on it allows gas to enter. In order to improve de-oxidation, two burners are placed in front of the tunnel's two ends.

Small amounts of metal, such as 3 or 5 kg, are melted using A03 vacuum casting machines.

A graphical user interface with LCD display that can store up to 100 channels of timing and working temperatures simplifies all operations.

• KEY CHARACTERISTICS:
  
  
  • Due to the molten alloy being stirred, medium frequency gives alloys a high degree of homogeneity.
  
  • With an LED display, buttons are simple to use and access.
  
  • Adjustable power.
  
  • A higher power factor.
  
  • Industry-leading MO Cortex microcontroller controlling the furnace.
  
  • Temperature controllable for melting.
  
  • Automatic fault finding and visualization.
  
  • To prevent accidents and ensure uniform pouring, a tilting mechanism is motorized.
  
  • Fast melting with a strong induction generator.
  
  • Minimal upkeep is necessary.