Automatic & Manual Granulation Furnace Delmer Group
Automatic & Manual Granulation Furnace Delmer Group

Automatic & Manual Granulation Furnace

Regular price ₹2,301,000.00 Save Liquid error (snippets/product-template line 116): Computation results in '-Infinity'%
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An Automatic Granulation Furnace is a machine that automatically turns larger pieces of material, such as metal, into smaller, grain-like particles. This process is called granulation. The furnace uses heat to melt the material, and then it forms small grains or beads from the melted substance.

This can be useful for various industries, especially those working with metals, as it allows for easier handling and processing of materials. The term "automatic" indicates that the machine performs these tasks without constant manual intervention, making the granulation process more efficient and convenient.


How do Automatic Granulation Furnaces Work?

Material Loading: Larger pieces of material, such as metal, are loaded into the furnace.

Heating: The furnaces melt the metal, and operators manually shape it into granules.

Granulation Process: Once melted, the liquid material is processed to form small grains or beads. This can involve mechanisms like pouring the melted material through small openings or using specific shaping tools.

Automatic Operation: The term "automatic" means that the machine performs these tasks without constant manual intervention. It is programmed to carry out the heating, melting, and graduation processes seamlessly.

Cooling: After granulation, the newly formed particles are allowed to cool and solidify.

Collection: The finished granulated material is collected for further use or processing.


Key Features of Automatic Granulation Furnace:

  • Efficient Melting: Melts larger materials, like metal, into a liquid state.

  • Automated Granulation: Automatically processes and shapes the melted material into small grains.

  • Hands-Free Operation: Operates without constant manual intervention, enhancing efficiency.

  • External Cooling: Allows the formed particles to cool and solidify.

  • Material Collection: Collects the granulated material for further use or processing.

  • PLC System Touchpad: Integrates a touch-sensitive interface with a Programmable Logic Controller for streamlined control in industrial processes. Offers user-friendly operation, combining the adaptability of PLCs with the convenience of touchpad input in industrial settings.


Technical Specifications

Feature Specification
Power 15 kW
Voltage 380 volts (three-phase)
Absorbed Power 7.5 kW to 14 kW
Capacity 20 kg Au (Gold)
Casting Method Bottom Pouring Granulation
Maximum Temperature 1150 °C
Melting Time 5 to 10 Minutes
Temperature Measurement K Type
Cooling Water Temperature 20 to 30 °C
Applicable Metal Gold, Silver, Copper, Brass


Manual Granulation Furnace:

A manual granulation furnace is a furnace used for the granulation process where larger materials, such as metals, are manually loaded, melted, and processed into small grains or beads. This type of furnace requires hands-on control and intervention throughout the granulation process.

In this furnace, operators manually load the raw materials, oversee the melting stage, and actively participate in the granulation process, ensuring hands-on control and precision throughout each step. This type of furnace is characterized by its detailed and manual operation, offering a more involved approach to the granulation of metals.


How do Manual Granulation Furnaces Work?

Load Material: Operators load metal into the furnace.

Heat and Shape: The furnaces melt the metal, and operators manually shape it into granules.

Controlled Cooling: Granules cool and solidify under manual control.

Operator Precision: Throughout the process, operators actively ensure quality and precision.

Collect Granules: Finished granules are manually collected for further use.


Key Features of Manual Granulation Furnace:

  • Operator Control: Hands-on control throughout the granulation process for precision.

  • Customized Granule Formation: Manual shaping allows for tailored and specific granule characteristics.

  • Flexibility: Adaptability to diverse materials and granulation requirements.

  • Real-time Monitoring: Operators actively monitor and adjust parameters for quality assurance.

  • Hands-on Expertise: Utilizes skilled operator expertise for nuanced and controlled granulation.

  • External Cooling:Allows the formed particles to cool and solidify.


Technical Specifications

Feature Specification
Power 15 kW
Voltage 380V (220V), 3 phase, 50/60Hz
Applicable Metal Gold, K-Gold, Silver, Copper, Brass, Bronze
Max Temperature 1400°C
Melting Time 2-5 minutes
Granulating Time About 5 minutes
Casting Method Gravity Granulation
Max Capacity Gold: 2-4 kg, Silver: 1-2 kg