The DELSOLO DRGN 24 integrates the advanced DELSOLO Series induction heating system with Universal Robots collaborative robots (UR5, UR5e, UR10, UR10e) to deliver a fully automated, flameless brazing solution. This system replaces outdated torch brazing with a modern, precise, and highly efficient induction brazing process, ensuring consistent quality, improved safety, and superior productivity.

By mounting the induction coil directly on the robotic arm, the system achieves accurate and repeatable heating for multiple joints in a single cycle. The precise application of controlled heat at the exact location required guarantees uniform brazing quality for high-volume manufacturing.

Process Description – DELSOLO DRGN 24

The DELSOLO DRGN 24 automated brazing system is engineered for precision, consistency, and repeatability across multiple joints in predefined positions.

• Pre-assembly with brazing rings: Brazing alloy rings are typically placed on the joints before heating.
• The robotic arm with integrated induction coil follows a pre-programmed sequence, moving to each joint and applying power for an exact duration, ensuring uniform heat application and reliable brazing results.
• Optional wire feeding system: Instead of pre-formed rings, the system can automatically feed brazing alloy wire to the joint during heating.

The system adapts to various production speeds and assembly configurations. For advanced automation, an optional vision system detects different assemblies and dynamically adjusts coil positioning for perfect alignment.

Application Scope

Ideal for flameless brazing of:

• Copper-to-copper, copper-to-steel, brass-to-copper, and aluminium tubes
• Refrigerator compressors
• Heat exchangers
• Home appliance components
• Complex HVAC assemblies

Key Features of DELSOLO DRGN 24

• High-Quality & Repeatability – Achieved through precise robotic positioning, controlled power, and accurate heat cycles.
• Fast Cycle Times – 3 to 10 seconds per joint, depending on tube size and alloy type.
• Fully Automated Operation – No operator assistance required during brazing.
• Multi-Joint Capability – Programmed to handle multiple joints in complex assemblies.
• Process Quality Monitoring – Tracks energy applied per joint and compares with reference values for consistent quality assurance.
• Flexible & Reconfigurable – Easily adapted for different products or assembly lines.
• Advanced Control Panel – 5" full-color LCD touchscreen for intuitive operation.
• Digital I/O Interface – Enables Remote Start/Stop and full PLC integration.
• Communication Protocols – RS485 (MODBUS) for remote control, data logging, and diagnostics.
• Integrated Temperature Control – Compatible with K-type thermocouples or optional IR pyrometer.
• Supports Multiple Brazing Methods – Works with brazing rings or automatic wire feeder for fully automated processes.
• Vision System Ready – Compatible with machine vision for precise coil positioning.
• Eco-Friendly & Safe – Flameless, no toxic gases, and environmentally clean process.

Handheld Unit Options

Key Benefits

• Improved Safety – Flameless induction heating removes open flame risks.
• Enhanced Productivity – Faster heating cycles and reduced setup time.
• Operator Flexibility – Handheld design enables easy access to complex assemblies.
• Low Maintenance – Durable handheld components for a long service life.
• Energy Efficiency – Power on demand with precise heat control.

The DELSOLO ROBRZ is a compact, advanced induction heating and brazing solution designed specifically for automation and robotic integration. It seamlessly integrates with robotic arms, automated production lines, or can be used for in-place brazing applications.

Equipped with special induction heating terminals, the system supports custom coil designs for a wide range of heating applications. It is fully compatible with industrial robots and PLC systems, ensuring smooth operation through analog/digital I/O signals and serial communication interfaces.

Key Features

• Precise Power Control – Adjustable from 0 to 100% of rated power.
• Output Regulation – Supports Power and Current control modes.
• Comprehensive Monitoring – Tracks Current, DC Volts, Output Volts, Output Power, Frequency, and Temperature.
• Industrial 5" LCD Touchscreen – Full-color interface for easy control.
• Advanced User Interface – Intuitive design for quick operation.
• Multiple Heating Programs – Store and manage custom brazing profiles for automated workflows.
• External Control Capability – 0–10V or 4–20mA signals, plus remote Start/Stop operation.
• USB Connectivity – For firmware updates and data transfer.
• Automatic Frequency Scanning & Load Tuning – Optimized performance for varied load conditions.
• Fast Dynamic Response – Rapid ramp-up for short heating cycles.
• Variable Ratio Transformer – Matches a wide range of coils and loads.
• Integrated Temperature Control – Ensures precision brazing and safety.
• Data Logging – Captures process parameters for quality control.
• RS485 (MODBUS) Interface – Enables remote control and monitoring.

DELSOLO ROBRZ System Reference

Heat Station Details

• Model: HS-24B
• Part Number: 1ACC-540-100-60
• Frequency Range: 64–150 kHz
• Weight: 35 lb (16 kg)
• Dimensions: 9.1" × 16.7" × 8.1" (232 × 425 × 208 mm)
• Cooling: Water (Minimum 2 GPM / 8 LPM, Max inlet temp 95°F / 35°C)

Automation Unit Options

Optional Add-ons:

• Dual-color pyrometer for temperature precision
• Coil positioning laser sensor for accurate alignment

Benefits of DELSOLO ROBRZ

• Improved Safety – Induction heating eliminates open flame hazards.
• Higher Productivity – Shorter cycles and consistent heating improve throughput.
• Robotic Integration – Fully compatible with industrial robots and PLCs for automated brazing.
• Durable Design – Heavy-duty components for low maintenance and long service life.
• Power on Demand – Rapid heat cycles for efficient, controlled operation.

The DELSOLO UBRZ is a compact and versatile hand-held induction brazing system, designed as an eco-friendly and safe alternative to traditional flame torches. By utilizing induction heating technology, it eliminates open flames, ensuring a cleaner, safer, and more efficient workplace.

Key Advantages

● Consistent Quality – Delivers repeatable and uniform brazing results every time. 

● Precision Control – Accurate energy regulation for precise time and power settings per joint. 

● Eco-Friendly & Safe – No open flame, reducing fire hazards and improving operator safety. 

● Efficient Operation – Rapid heating cycles with minimal energy waste for high productivity.

Features

● Precise Power Control – Adjustable from 0 to 100% of rated power. 

● Flexible Output Regulation – Supports Power and Current control modes. 

● Comprehensive Monitoring – Displays Current, DC Volts, Output Volts, Output Power, and Frequency. 

● Industrial 5" LCD Touchscreen – Full-color display for easy operation. 

● Advanced User Interface – Intuitive design with quick access to settings. 

● Multiple Heating Programs – Store and select custom brazing cycles. 

● USB Connectivity – For firmware updates and data transfer. 

● Automatic Frequency Scanning & Load Tuning – Ensures optimized performance under varying conditions. 

● Short Heating Cycles – Fast response for increased throughput. 

● Lightweight Hand-Held Unit – Provides easy access to hard-to-reach assemblies.

Optional Features

● Program and step selection via the hand-held unit. 

● 360° rotating ring for counterweight mounting.

UBraze Gun Coils

• Standard C-shape ceramic-coated coils available in 12 mm, 24 mm, and 40 mm sizes, with 2-turn and 3-turn options.

DELSOLO UBRZ System Reference

Heat Station Details

• Model: HS-24B
• Part Number: 1ACC-540-100-60
• Frequency Range: 64–150 kHz
• Weight: 35 lb (16 kg)
• Dimensions: 9.1" × 16.7" × 8.1" (232 × 425 × 208 mm)
• Cooling: Water (2 GPM / 8 LPM, max 95°F / 35°C inlet)