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Digital Induction Stirring & Granulation Furnace
Delmer's Digital Induction Stirring & Granulation Furnace combines induction melting, digital induction pulsation stirring and controlled bottom-pour granulation in one industrial system for gold, silver, copper, brass and compatible alloys.
The digital induction pulsation function provides controlled electromagnetic stirring of molten metal. This promotes improved circulation and homogenisation of the molten bath, helping achieve more uniform mixing of metals and alloys before granulation. Stirring intensity and operating parameters can be controlled according to the selected configuration and process requirement.
Key Feature: Digital Induction Pulsation Stirring
Digital Induction Pulsation Stirring for Metal & Alloy Homogenisation
Unlike a furnace used only for heating and melting, the Delmer system incorporates digitally controlled induction pulsation to stir the molten bath. The electromagnetic stirring action helps distribute alloying elements and temperature more uniformly throughout the molten metal, supporting a more homogeneous melt before bottom pouring and granulation.
- Digital control of induction pulsation for stirring
- Improved circulation within the molten bath
- Supports homogenisation of metals and alloys
- Helps improve temperature uniformity within the melt
- Useful for gold, silver, copper, brass and alloy preparation
- Stirring can be applied before controlled bottom pouring and granulation
Available Models
| Model | Power | Gold Capacity | Price |
|---|---|---|---|
| 5 kW | 5 kW | 2 kg Au | ₹2,430,000 |
| 10 kW | 10 kW | 5 kg Au | ₹2,680,000 |
| 15 kW | 15 kW | 12 kg Au | ₹2,930,000 |
Applications
The furnace is designed for melting, stirring, homogenisation and granulation applications involving gold, silver and copper, as well as brass and compatible metal alloys.
- Gold melting, alloy homogenisation and granulation
- Silver melting, alloy homogenisation and granulation
- Copper melting, alloy homogenisation and granulation
- Brass and compatible alloy preparation
- Precious-metal recycling and processing
- Gold and silver refinery operations
- Jewellery alloy preparation
- Metal grain and granule production
How the Process Works
- Charge loading: The selected metal or alloy charge is loaded into the crucible.
- Induction melting: Induction heating brings the charge to the required molten condition.
- Digital pulsation stirring: Controlled electromagnetic stirring circulates the molten bath to support temperature and alloy homogenisation.
- Temperature control: The melt temperature is monitored using the configured temperature measurement system.
- Bottom pouring: The homogenised molten metal is discharged through the controlled bottom-pour granulation system.
- Cooling and collection: The metal solidifies into granules which are collected for further processing.
Technical Specifications
| Specification | 5 kW | 10 kW | 15 kW |
|---|---|---|---|
| Power | 5 kW | 10 kW | 15 kW |
| Gold capacity | 2 kg Au | 5 kg Au | 12 kg Au |
| Granulation method | Bottom pouring | Bottom pouring | Bottom pouring |
| Induction stirring | Digital pulsation | Digital pulsation | Digital pulsation |
| Maximum temperature | Up to 1150 °C | Up to 1150 °C | Up to 1150 °C |
| Temperature measurement | K-type | K-type | K-type |
| Applicable metals | Gold, silver, copper, brass and compatible alloys | Gold, silver, copper, brass and compatible alloys | Gold, silver, copper, brass and compatible alloys |
Automatic & Manual Operation
The system can be configured for automatic or manual operation depending on the selected model and project requirements. Automatic configurations can include PLC touchscreen control. Confirm the final automation, electrical supply, cooling and stirring configuration with Delmer before purchase.
Frequently Asked Questions
What is a Digital Induction Stirring & Granulation Furnace?
It is an induction melting furnace with digitally controlled electromagnetic pulsation stirring and bottom-pour granulation for producing granules from molten metals and alloys.
What is digital induction pulsation stirring used for?
It is used to circulate the molten bath and support more uniform temperature and alloy composition before pouring.
Can it process gold, silver and copper?
Yes. The application range includes gold, silver and copper, as well as brass and compatible alloys, subject to the final furnace configuration.
What capacities are available?
Three configurations are available: 5 kW / 2 kg Au, 10 kW / 5 kg Au and 15 kW / 12 kg Au.
Can the furnace be automatic or manual?
Yes. Automatic and manual operating configurations can be supplied according to the selected model and project requirements.
Why Choose Delmer?
Delmer Group supplies industrial melting, casting and precious-metal processing equipment. Contact Delmer for a project-specific technical configuration covering capacity, power, stirring, granulation, cooling, electrical supply and automation.
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Advanced High-Frequency Plasma Power Solution
The Delmer IGBT-Based Plasma Power Supply is a high-performance switching-mode power source designed to generate and regulate plasma with exceptional efficiency, stability, and precision. Built using advanced IGBT Full-Bridge Inverter Technology, the system delivers reliable power control for thermal plasma torches, plasma treatment systems, material processing, waste treatment, and industrial research applications. IGBT-based plasma power supplies are widely preferred for their high efficiency, excellent power handling capability, and accurate plasma discharge control.
Engineered for demanding industrial environments, the Delmer Plasma Power Supply offers superior power quality, fast dynamic response, low ripple output, and continuous-duty operation, ensuring consistent plasma generation and process reliability.
Key Features
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High-frequency IGBT-based full-bridge topology
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Switching Mode Power Supply (SMPS) architecture
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Constant current output control
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High power factor operation
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Low ripple DC output
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Fast response and precise regulation
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Overload and short-circuit protection
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Energy-efficient design
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Industrial-grade construction
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Suitable for continuous operation
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Easy integration with plasma systems and automation controls
Technical Specifications
|
Parameter |
Specification |
|
Input Voltage |
415V AC ±10%, 3 Phase, 50Hz |
|
Maximum DC Output Voltage |
Up to 150V DC |
|
Output Current Range |
10A – 400A (Model Dependent) |
|
Open Circuit Voltage (OCV) |
300V DC |
|
Efficiency |
≥ 80% |
|
Power Factor |
≥ 0.90 at Full Load |
|
Ripple Factor |
≤ 1% of OCV |
|
Output Type |
Constant Current Source |
|
Power Supply Mode |
Switching Mode Power Supply |
|
Switching Technology |
IGBT-Based Full Bridge Inverter |
|
Cooling System |
Air or Water Cooled (Optional) |
|
Protection Features |
Over Current, Over Voltage, Short Circuit, Over Temperature |
|
Duty Cycle |
Continuous Industrial Operation |
Technical values may vary depending on model configuration and application requirements.
Benefits
Superior Energy Efficiency
Advanced IGBT switching technology minimizes power losses while maximizing power conversion efficiency, reducing operational costs and energy consumption.
Precise Plasma Control
Maintains stable current and voltage output for consistent plasma generation, resulting in improved process quality and repeatability.
High Power Handling Capability
Designed to support demanding plasma applications requiring stable high-current operation.
Improved Power Quality
Low ripple output and high power factor ensure smoother operation and reduced stress on electrical infrastructure.
Reliable Industrial Performance
Built for harsh industrial environments with comprehensive protection systems for long service life and reduced downtime.
Applications
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Thermal Plasma Torches
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Plasma Surface Treatment
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Plasma Cleaning Systems
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Plasma Coating Processes
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Waste Treatment & Recycling
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Advanced Material Processing
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Metallurgical Applications
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Semiconductor Manufacturing
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Aerospace Research
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Research & Development Laboratories
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Plasma Cutting & Heating Systems
Why Choose Delmer Plasma Power Supply?
Delmer combines advanced power electronics, intelligent control systems, and industrial-grade reliability to deliver plasma power solutions that maximize productivity and process consistency. With high efficiency, precise regulation, and robust protection features, the Delmer IGBT-Based Plasma Power Supply is an ideal choice for modern plasma processing applications.
Technical Specifications
|
Parameter |
Specification |
|
Mains Input |
415V (±10V), 3 Phase, 50Hz |
|
Maximum DC Output |
150V, 10A to 400A (variable) |
|
DC Output O.C.V |
300V |
|
Efficiency |
≥ 80% |
|
Power Factor |
≥ 0.9 at full load |
|
Ripple Factor |
≤ 1% of open circuit voltage |
|
Type of Source |
Constant current source |
|
Mode of Power Supply |
Switching mode power supply |
|
Switching Component |
IGBT-based full bridge topology |
Why Choose Del IGBT-Based Plasma Power Supply?
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High Efficiency – Reduces energy consumption for cost savings.
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Fast Switching Speeds – Enables rapid response to process changes.
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Robust Performance – Handles demanding plasma applications reliably.
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Precise Power Control – Ensures consistent and repeatable results.
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Superior Power Quality – Delivers stable plasma for critical operations.
Applications
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Thermal Plasma Torches – For industrial cutting and surface treatment.
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Waste Treatment & Recycling – Safe and efficient material breakdown.
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Advanced Material Processing – Including coatings and nano-materials.
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Aerospace Propulsion Systems – High-temperature plasma applications.
Research & Development – For scientific plasma experiments and testing.
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Get ready to sparkle with our Intense Blue Lab-Grown Diamond Ring! This ring features a lab-grown diamond with a stunning intense blue hue, set to make heads turn. It's a perfect piece for adding elegance to any outfit or occasion. With its captivating beauty and expert craftsmanship, this ring is a must-have for anyone who loves timeless jewelry.
Specifications:
- Gemstone: Lab-grown diamond
- Diamond Weight (Gwt): 3.14 carats
- Diamond Weight (Nwt): 2.74 carats
- Diamond Weight (Fwt): 1.62 carats
- Diamond Weight (Dwt): 0.40 carats
- Ring Size: Available in various sizes
- Color: Intense Blue
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Elevate your style with our Intense Blue Lab-Grown Diamond Ring. Featuring a stunning lab-grown diamond with a total weight of 2.81 carats, this ring captivates with its deep, intense blue hue. The diamond, weighing 1.54 carats, is a symbol of elegance and sophistication, perfect for any occasion.
Specifications:
- Gemstone: Lab-grown diamond
- Diamond Weight (Gwt): 2.81 carats
- Diamond Weight (Nwt): 2.51 carats
- Diamond Weight (Dwt): 1.54 carats
- Color: Intense Blue
- Ring Size: Available in various sizes
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Isostatic Graphite Ingot Mould for Gold and Silver Casting
Delmer Group’s isostatic graphite ingot mould is a casting consumable for professional gold and silver melting, refining, bullion production and jewellery-manufacturing workflows. Molten metal is poured into the mould cavity and allowed to solidify into an ingot or bar shape.
Isostatic graphite is selected for its uniform structure, thermal stability and machinability. A clean, undamaged cavity can help produce repeatable ingot geometry and support metal release when the mould is correctly selected, prepared and maintained. Actual casting results depend on the metal, mould dimensions, heating and pouring procedure, equipment and operator practice.
Need a particular ingot weight or cavity size? Contact Delmer with your metal type, target ingot weight, required dimensions and casting method so the suitable mould configuration can be confirmed.
Key Features
- Isostatic graphite body: uniform material structure for a consistent machined cavity.
- Gold and silver casting: intended for compatible precious-metal ingot and bar casting applications.
- Thermal stability: graphite is suited to high-temperature casting when used within the correct process limits.
- Machined cavity: cavity geometry determines the resulting ingot shape and dimensions.
- Reusable tooling: service life depends on handling, thermal cycling, metal and process conditions, inspection and maintenance.
- Custom requirements: contact Delmer to confirm availability for specific dimensions and ingot-weight targets.
Applications
- Gold ingot and bar casting
- Silver ingot and bar casting
- Precious-metal refining and recycling workflows
- Bullion production and jewellery-manufacturing stock preparation
- Use as casting tooling with compatible melting and casting equipment
Material and Casting Process
Isostatic graphite is formed by applying pressure uniformly from different directions during manufacture. Its material properties can make it suitable for precision-machined casting tooling. Mould selection should account for target ingot weight, cavity volume and dimensions, metal density, pouring method and the capacity of the associated melting or casting equipment.
This mould is a passive tool. It does not provide induction heating, vacuum, or protective-atmosphere control. Where required, these functions must be provided by the associated equipment and process.
Technical Specifications
| Parameter | Details |
|---|---|
| Product | Isostatic graphite ingot mould |
| Material | Isostatic graphite |
| Primary applications | Gold and silver ingot casting |
| Cavity dimensions | Confirm with Delmer before ordering |
| Ingot capacity / weight | Depends on the cavity and metal; confirm before ordering |
| Graphite grade and density | Confirm with Delmer |
| Custom dimensions | Subject to confirmation |
| SKU | DLMGRA0003 |
Important: Do not assume a standard ingot weight from the product image. Gold and silver have different densities; the same cavity volume will not produce the same mass for both metals. Confirm cavity dimensions, capacity, material grade and compatibility before purchase.
How to Choose the Correct Graphite Ingot Mould
- Specify the metal: gold, silver or another proposed metal/alloy for compatibility review.
- Specify the target ingot: provide target mass and external dimensions.
- Check the equipment: confirm the melting furnace capacity and the casting method, such as gravity or tilt pouring.
- Confirm the mould: obtain the cavity dimensions and material details before placing the order.
Handling and Maintenance
- Inspect the mould for cracks, chips or cavity damage before use.
- Keep the cavity clean and dry; avoid contamination from oil, moisture or debris.
- Handle carefully because graphite can be brittle and may chip if dropped or struck.
- Avoid abrupt temperature changes and follow the process and equipment supplier’s preparation, preheating and cooling instructions.
- Allow the mould and casting to cool according to the approved process before demoulding.
- Replace moulds showing damage or wear that could affect safe operation or casting quality.
Frequently Asked Questions
What is a graphite ingot mould used for?
A graphite ingot mould provides a cavity in which molten metal solidifies into an ingot or bar. This product is intended for gold and silver casting applications, subject to confirmation of size and compatibility.
Can this mould be used for both gold and silver?
The product is intended for gold and silver casting. Confirm the required cavity dimensions and process compatibility before ordering. Because the metals have different densities, the same cavity volume results in different ingot masses.
Does the mould provide vacuum or inert-gas protection?
No. The mould is a passive casting tool. Any vacuum, induction heating or protective atmosphere must be provided by compatible casting equipment.
Are dimensions and ingot capacity standard?
Specific cavity dimensions and capacity should be confirmed with Delmer. Provide the target metal, ingot weight and dimensions when requesting a quotation.
Can a custom mould be requested?
Contact Delmer with the required cavity geometry, ingot dimensions, target mass, metal and casting method. Custom availability must be confirmed.
Request Technical Information
Before ordering, ask Delmer to confirm mould dimensions, graphite grade, cavity capacity, compatibility with your process and availability. For a faster recommendation, include your metal type, required ingot mass, target dimensions and melting/casting equipment.
Contact Delmer Group for technical information →
Choose the Right Casting Equipment
This graphite ingot mould is a passive tool for compatible gravity or tilt-pour ingot casting; it is not the water-cooled die used in a continuous casting system. For suitable batch melting and pouring, explore Delmer static and tilting induction melting furnaces and Delmer gold and silver bar furnaces. If your production requires continuous rods, strips or profiles, compare the process with Delmer continuous casting systems; these systems use process-specific tooling, so do not assume this ingot mould is compatible. Confirm the target metal, ingot weight, cavity dimensions and casting method before purchase.
Explore other graphite and ceramic consumables or contact Delmer to check mould and equipment selection.
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Product Overview
- Name : 100% Cacao Blocks
- Available Sizes : 100g, 250g, 500g, and 1kg
Key Benefits
- Rich in Flavonoids : Packed with antioxidants that support heart and brain health.
- Mood Enhancer : Natural compounds that may help reduce stress and elevate mood.
- Versatile Use : Ideal for culinary creations, beverages, or ceremonial cacao rituals.
Product Highlights
- Pure Ingredients : Made from 100% cacao with no additives or preservatives.
- Health-Conscious Choice : Supports overall well-being and can be a part of a balanced diet.
- Culinary Flexibility : Perfect for making hot chocolate, baking, or as a base for artisanal chocolate creations.
Why Choose ParikhJe's Cacao Blocks?
ParikhJe's commitment to quality ensures that you receive cacao in its most authentic form.Whether you're a health enthusiast, a culinary artist, or someone exploring the world of ceremonial cacao, these blocks offer a versatile and enriching experience.
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Product Overview
- Name : 100% Cacao Powder
- Available Sizes : 100g, 250g, 500g, and 1kg
Key Benefits
- Rich in Flavonoids : Packed with antioxidants that support heart and brain health.
- Mood Enhancer : Natural compounds that may help reduce stress and elevate mood.
- Versatile Use : Ideal for culinary creations, beverages, or ceremonial cacao rituals.
Product Highlights
- Pure Ingredients : Made from 100% cacao with no additives or preservatives.
- Health-Conscious Choice : Supports overall well-being and can be a part of a balanced diet.
- Culinary Flexibility : Perfect for making hot chocolate, baking, or as a base for artisanal chocolate creations.
Why Choose ParikhJe's Cacao Powder?
ParikhJe's commitment to quality ensures that you receive cacao in its most authentic form.Whether you're a health enthusiast, a culinary artist, or someone exploring the world of ceremonial cacao, this powder offers a versatile and enriching experience.
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Jewel CAD Professional is the unused age of gem modeling and planning programs, more efficient and effective than its predecessor, Jewel CAD. It contains a completely unused programming hub, allowing for quick highlight expansion and updates. Jewel CAD Professional maintains a simple client interface and comparable working style in Jewel CAD so that existing customers can use it without too much hassle.
Unlike other 3D software, Jewel CAD can be a powerful free-form surface-based modeling tool to create intricate and interesting decorative plans. With the blueprint program Gem CAD, designers have the ability to efficiently model free-form using advanced and unique tools for intelligent and imaginative designs. NON-TECHNICAL ACCESS EASY TO LEARN AND FAST OPERATED
• Only the necessary information from the computer is enough to pass the program in a few weeks.
• Video-guided exercises that demonstrate state-of-the-art capabilities can be accessed to learn the modern highlights of Jewel-CAD. MOST POPULAR CAD/CAM COMPUTER PROGRAM FOR GEMED INDUSTRY Arrange shipping and support worldwide to cover most gem-producing countries and regions Gem CAD is widely used in most of the jewelry manufacturing companies in China, India, and Thailand. Customers get the multitude of efficiencies and value-for-money offered by Gem CAD. UNIQUE COMBINATION FOR PLANNING, REAL IMAGE Rendering, CNC Machining, and FAST RECORDING PERFORMANCE FOR PRODUCTION
• Enables 3D rendering and model control.
• Quickly and easily create high-quality, true-to-color images.
• Calculate the weight and check the number of stones of a piece of shavings.
• Produce standard STL information for 3-axis and rotary CNC machining.
• Produce standard and transparent STL and SLC information for rapid prototyping.
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Jewellery Manufacturing Consultancy & Process Guidance
Discuss jewellery manufacturing workflows, precious-metal processing requirements and machinery selection with Delmer Group. This consultancy service is intended for jewellers, goldsmiths, workshop owners and manufacturers planning a new setup or evaluating improvements to an existing process.
Topics that can be discussed
- Selection of jewellery manufacturing equipment for the intended metals and products.
- Melting, casting, rolling, weighing and surface-finishing workflow considerations.
- Preliminary workshop layout, utilities and production-capacity questions.
- Questions to clarify before requesting a machinery quotation or turnkey scope.
Fee adjustment terms
As stated in the existing listing, the consultancy fee can be adjusted against a purchase of equipment from the Delmer store within one year of the payment date. Confirm eligibility, scope, scheduling and applicable terms with Delmer before purchasing.
This is a consultancy/service listing and not a machinery product. No production output, technical result or equipment configuration is guaranteed by this service description.
Contact Delmer Group to discuss your requirements.
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