Furnace

MELTING Furnace iD series tilting The components of the static tilting furnaces are a swivel head on which the heating inductor is mounted and two flexible copper water-cooled cables connecting it to the MF induction.

The solid aluminum frame holding the medium frequency induction circuit with fast melting speed is surrounded by powder-coated panels.

The rotation is on two points by a motor acting on a tree where they placed two pulleys, and the swivel head is constructed of panels made of aluminum plates and Sindanio asbestos-free panels mounted on a stable base.

All of this is managed by a rollover and emergency control panel.

The "Vulcano" series includes special machines that make metal shapes. These machines are designed to be easier to maintain and use.

There are two types of these machines: Vulcano 3000-5000 and Vulcano 7/12. The first type can be put on a bench and has a smaller space for melting metal. The second type is placed on the floor and can create larger shapes using a roll holder.

You can control the machine using a keypad with numbers on it. To get inside the machine, there's a frame and a moving panel that can be opened. This makes it simple to fix and clean the machine.

The machine uses a special motor to shape the metal. This motor is cooled down and works with the metal-shaping part of the machine. The machine is covered with a removable cover. This cover can be taken off easily to quickly reach the inside parts that need to be replaced or fixed.

There's a cooling system that helps the machine work better. The design of the machine also includes a way to protect it from gases. The most important part of the machine is the middle frequency system, which was created by the Technical Opdel Department.

The machine comes with a control panel that has buttons and a display. It heats up metal using electricity, and the way it pulls and shapes the metal can be adjusted. It also has a system to protect it from gases. The machine can be cooled down using water.

If you want extra features, you can get things like gas protection, support, a cabinet to hold things, and tools like a saw or a shear. If you choose the Vulcano 7/12 machine, you need to order a water tank to cool it down quickly.

The machine can work at a maximum temperature of 1400 degrees Celsius.

Description

Control Panel: There's a special keyboard with numbers.

Heating: It gets hot using electricity without making a noise.

Moving: The parts that move can be controlled to go fast or slow, and they have wheels and rollers to guide them.

Gas Protection: Gas is used to keep things safe inside.

Cooling: Special rings help cool the parts that shape the material.

Optional: You can add extra features like more gas protection, extra support, a cabinet for holding things, and tools like a saw or a cutting tool.

Water Tank: For one of the models, there's a tank for water that helps cool things down quickly.

Maximum Temperature: The hottest it can get is 1400 degrees Celsius.

The Vacumetal is an unit for creating objects with the casting lost wax method using a furnace ST to melt the metal.
It's made with a trolley on which are mounted to the vacuum chamber and the pump connected by a tube of large cross-section to create, inside the vacuum necessary for the achievement of the cylinders. the machine only uses cylinders with flange adapted by reducing discs.
Two models are available VAC160 and VAC250 which indicate the maximum diameter of the used cylinder.

Small amounts of metal, such as 3 or 5 kg, are melted using A03 vacuum casting machines.

A graphical user interface with LCD display that can store up to 100 channels of timing and working temperatures simplifies all operations.

Our furnaces feature two heating chambers that operate with separate heating zones and temperature settings.

A tubular frame and panels with louvres for air exchange are used to construct furnaces. General maintenance interventions are easier with a tubular system.

Heating muffles are made of resistance and unique, highly thermally efficient refractory insulating panels. Strong temperature changes can be handled by a special heating chamber made of stainless steel.

Due to belt movement, internal sliding blocks prevent chamber wear and tear. Water is used to cool the cooling chamber. The chambers are held together by a flange, and a nozzle on it allows gas to enter. In order to improve de-oxidation, two burners are placed in front of the tunnel's two ends.

Our annealing furnaces are constructed of panels with Louvres for air exchange and a tubular frame. General maintenance interventions are easier with a tubular system.

Heating muffles are made of resistance and unique, highly thermally efficient refractory insulating panels. Strong temperature changes can be resisted by special stainless steel heating chambers.

Protection gas enters the chamber through nozzles. The de-oxidation process is improved by a burner placed in front of the chamber to prevent oxygen entry. Inside is a shovel made of stainless steel.

When annealing metal, you simply push the pale to the bottom of the cooling chamber and drop it into the water tub for instant cooling (or leave it lying in the cooling chamber to cool, taking some time). The tub's treated material is removed either manually or (optionally) with a pneumatic piston.

FEATURES:

By churning the molten alloy at a medium frequency, alloys are produced with a high degree of homogeneity.

Industry-leading ARM-7 microcontroller controls the furnace.

Touch screen 7-inch color TFT for user-friendly access.

Temperature of melting that is programmable (by touch screen)

Power that may be programmed using a touch screen

Display of automatic fault detections.

a higher power factor.

quick melting

A INDUCTION MELTING FURNACE IS WHAT?

An electrical furnace called an induction melting furnace heats a charge by inducing an electric current within it, without having direct contact with the induction coil.

An induction furnace is made up of water-cooled hollow copper tubes that can be assembled in various configurations depending on the application; the melting industry often uses copper coils that are cylindrical in shape. According to the Lenz law, a reversing magnetic field is produced when a high-frequency alternating current is fed through this copper coil. Any conductor (charge to be melted) placed in this magnetic field induces an internal circular current known as an Eddy Current. The primary coil and secondary coil are the two coils that make up an induction generator.

The primary coil absorbs current at high voltage, low ampere, and set frequency. The secondary coil changes this current into low voltage, high ampere, and high-frequency current, which is then supplied to the copper coil mentioned in the preceding sentence.

HOW DOES INDUCTION-BASED HEATING OCCUR?

Induction furnace heating is caused by two main factors, namely
Due to the charge's resistivity to the induced electric current, eddy current heating causes ohmic heating or joule heating.

Hysteric Heating: The alternating magnetic field produced by the coil changes the magnetic polarity of the charge, which results in heating (energy) within the charge.

The primary coil and secondary coil are the two coils that make up an induction generator. The primary coil absorbs current at high voltage, low ampere, and set frequency. The secondary coil changes this current into low voltage, high ampere, and high-frequency current, which is then supplied to the copper coil mentioned in the preceding sentence.

HOW DOES INDUCTION-BASED HEATING OCCUR?
Induction furnace heating is caused by two main factors, namely
Due to the charge's resistivity to the induced electric current, eddy current heating causes ohmic heating or joule heating.
Hysteric Heating: The alternating magnetic field produced by the coil changes the magnetic polarity of the charge, which results in heating (energy) within the charge. The non-conductive material industry can also use the induction furnace if combined with a conductive crucible.

The cD series "ETNA"line includes a variety of continuous casting furnaces with crucible capacities ranging from 10 to 140 kg. A graphical interface and display assist the user in his task. A tubular frame and movable panel secure access to the machine body for simple maintenance. The profile drive system is made of aluminum, is fully cooled, and is powered by a stepper motor coupled to a planetary gear; it should be integrated with the casting chamber.

All of this system is closed by an easily removable cover: entry to melting equipment (Ceramic jacket, chain bushings, thermocouples) is very quick, minimizing replacement time. The cooling socket has been enhanced in accordance with the equipment so that The cooling socket has been refined in tandem with the equipment to provide the best potential performance.

The machine's heart is a mid-frequency system designed and constructed entirely by the Technical Opdel. These furnaces are frequently used for special profiles requiring a large quantity of metal to be melted. It can use accessories such as shears or saws to trim profiles and trays to cool them. In some cases, an additional tilting head can directly fill the empty crucible with liquid metal to minimize production slowdown.

• KEY CHARACTERISTICS:
  
  
  • Due to the molten alloy being stirred, medium frequency gives alloys a high degree of homogeneity.
  
  • With an LED display, buttons are simple to use and access.
  
  • Adjustable power.
  
  • A higher power factor.
  
  • Industry-leading MO Cortex microcontroller controlling the furnace.
  
  • Temperature controllable for melting.
  
  • Automatic fault finding and visualization.
  
  • To prevent accidents and ensure uniform pouring, a tilting mechanism is motorized.
  
  • Fast melting with a strong induction generator.
  
  • Minimal upkeep is necessary.

Specifications: 

The Automatic Melting Furnace was designed to be a safe and easy-to use electrical method for melting gold, silver and other non-ferrous metals for casting and ingot-pouring applications. It offers precise control of melting temperatures up to 1120°C (2028 °F) through its user friendly, easily programmable controller with LED display.It comes with special kanthal heating element which gives higher operating temperature range and longer life. The glass wool insulated lid holds in heat and keeps oxygen out for a cleaner melt.

Specification of Product:

Technical details:

WHAT IS AN ELECTRIC FURNACE ? 

An electric furnace is a device whcih generates heat due to the resistance offered to the passage of current that is passed through it.

The furnace provided by us is of indirect heating type, which implies there is no contact between the heating element ( we use high quality & long lasting kanthal heating element ) and the crucible.

HOW DOES IT WORK ?

When you put the power on of the furnace , the current passes through the kanthal coil and heat is generated due to ohmic resistance and the coil becomes red hot ; This heat is transferred to the crucible by radiation which melts the material that is inside the crucible.

 BENEFITS YOU GET :

• [PRECISE TEMPERATURE CONTROLHighly] advance digital control system combined with K-Type thermocouple, monitors the real time chamber temperature and make sure it doesnot overheat or cooldown providing you with precise and convenient melting.
• [LONGER LASTING HEATING ELEMENT] High quality Kanthal coil which can withstand high temperature  uptp 1450°C and higher heating cycle . this is your term partner.
• [ QUICK MELTING ] the furnace comes with an insulation lid which resists the heat from escaping and easily melts your metal without any contamination.
• [ PORTABLE ] This machine is very compact and weighs only 8kgs , providing you the freedom of moving it wherever you like.
• [ 6 IN 1 SET ] The package comes with heat resistance gloves ,safety glasses for your safety ; tong and high quality graphite crucible with collar for easy handling and minimal contamination of the melt.
• [ EASY TO OPERATE AND MAINTAIN ] The furnace is so designed , it is extremely easy to set the parameters and operate and requires minimal or no maintenance.

HOW TO OPERATE :

1. Pick an appropriate and safe working space to operate the furnace. Make it certain that the area in which you are working is madeup of incombustible material that won't catch fire in the event of liquid metal spill.
   
2. Make sure there is safe distance of atleast 24 inch between the furnace and any combustible material or item that maybe present in the immediate surrounding.
3. Put the crucible into the furnace chamber and make sure the crucible is touching the thermocouple properly.
4. Add the material to be melted into the crucible(add Flux if required).
5. Close the lid properly.
6. Plug in the furnace into the 220V AC power supply.
7. Turn on the green coloured ON/OFF button on the furnace (Green coloured light should be lit).
8. For setting the temperature, Press the square button on the temperature controller, keeping it pressed press the up /down button to adjust it according to your requirement and then release.
9. When the metal is melt turn off the green button.
10. Take out the crucible from the furnace with help of a tong.
    
    ( NOTE:- Always wear safety glasses, gloves and safety shoes for your safety )

Specifications: