Delmer Induction Heating System

Delmer Induction Heating System

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The Delmer Induction Heating System is a high-efficiency, non-contact heating solution designed to uniformly preheat steel, copper, aluminum, and other conductive wires before downstream manufacturing processes. Using advanced electromagnetic induction technology, the system delivers rapid and controlled heating directly within the wire, ensuring improved process consistency, enhanced product quality, and reduced energy consumption. Induction wire preheating is widely used before insulation extrusion, welding, annealing, coating, and forming operations.

Unlike conventional heating methods, induction heating generates heat within the material itself, providing faster response times, precise temperature control, and superior energy efficiency while eliminating direct contact with heating elements.

Key Features  

  • High-frequency IGBT-based induction technology

  • Continuous wire preheating operation

  • Non-contact and flame-free heating

  • Fast heating with precise temperature control

  • Uniform heat distribution across wire surface

  • Energy-efficient operation

  • Compact and space-saving design

  • Digital temperature monitoring

  • Adjustable power output

  • Suitable for automated production lines

  • Low maintenance requirements

  • Industrial-grade reliability

 

Technical Specifications  

Parameter

Specification

Input Voltage

415V AC ±10%, 3 Phase, 50Hz

Power Rating

5 kW – 100 kW (Customizable)

Output Frequency

10 kHz – 100 kHz

Heating Method

Electromagnetic Induction

Heating Temperature

Ambient to 900°C (Application Dependent)

Temperature Accuracy

±5°C

Efficiency

Up to 90%

Power Factor

≥ 0.95

Cooling Method

Air Cooled / Water Cooled

Control System

Digital PLC/HMI Based

Operation Mode

Continuous Production

Protection Features

Over Current, Over Voltage, Over Temperature, Short Circuit

Automation Interface

PLC, SCADA Compatible

Specifications can be customized according to wire diameter, production speed, and process requirements.

Benefits  

Rapid & Uniform Heating  

The system heats the wire directly through induced eddy currents, ensuring consistent temperature distribution and improved production quality.

Significant Energy Savings  

Induction heating transfers energy directly into the work piece, minimizing heat loss and reducing operating costs.

Improved Product Quality  

Preheated wire provides better adhesion during insulation extrusion, coating, and welding processes, resulting in superior finished products.

Increased Production Speed  

Fast heating rates enable higher line speeds and increased manufacturing throughput.

Safe & Clean Operation  

No open flames, burners, or direct-contact heaters are required, creating a safer and cleaner working environment.

Applications  

  • Wire Insulation Extrusion

  • Cable Manufacturing

  • Wire Annealing

  • Wire Drawing Lines

  • Metal Coating Processes

  • Welding Preparation

  • Galvanizing Lines

  • Copper Wire Processing

  • Steel Wire Manufacturing

  • Aluminum Wire Production

  • Automotive Component Manufacturing

  • Electrical Cable Production

Why Choose Delmer?  

Delmer's Induction Heating System is engineered to provide reliable, energy-efficient, and precision-controlled heating for modern wire processing industries. With advanced IGBT technology, intelligent controls, and customizable configurations, the system helps manufacturers improve product quality, reduce energy costs, and maximize production efficiency.