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Continuous Casting Machine for Gold, Silver & Copper Alloys | DELMER Italy
The DELMER® Continuous Casting System is engineered for the efficient and uninterrupted production of high-quality rods, strips, billets and custom profiles from precious and non-ferrous metals.
Designed for goldsmiths, jewellery manufacturers, precious metal refiners, copper alloy producers and industrial foundries, the system combines advanced thermal control, robust mechanical engineering and intelligent process management to deliver consistent metallurgical quality with minimal material losses.
Continuous casting technology offers significantly higher productivity, improved metal yield, lower energy consumption and superior surface finish compared to conventional ingot casting methods.
The cD series "ETNA"line includes a variety of continuous casting furnaces with crucible capacities ranging from 10 to 140 kg. A graphical interface and display assist the user in his task. A tubular frame and movable panel secure access to the machine body for simple maintenance. The profile drive system is made of aluminum, is fully cooled, and is powered by a stepper motor coupled to a planetary gear; it should be integrated with the casting chamber.
All of this system is closed by an easily removable cover: entry to melting equipment (Ceramic jacket, chain bushings, thermocouples) is very quick, minimizing replacement time. The cooling socket has been enhanced in accordance with the equipment so that The cooling socket has been refined in tandem with the equipment to provide the best potential performance.
The machine's heart is a mid-frequency system designed and constructed entirely by the Technical Opdel. These furnaces are frequently used for special profiles requiring a large quantity of metal to be melted. It can use accessories such as shears or saws to trim profiles and trays to cool them. In some cases, an additional tilting head can directly fill the empty crucible with liquid metal to minimize production slowdown.
| Description | |
| Panel control | Membrane keyboard with LCD graphic display and thermal printer for printing working cycles data. |
| Heating System | Electric induction with no audible frequency |
| Pulling System | With gearmotor, frequency and step adjustable, towing wheels and guide rollers |
| Gas protection | By inert Gas |
| Cooling | Long cooling socket for the die and regulation through bronze cooling rings |
| Optional | Charging tilting head, saw or shear with holders, scarps saver, short cooling socket with water tank for profile rapid cooling. |
| Model | Power | Crucible Capacity | Profile Sizes | Overall Sizes | Temperature |
| cD 10 | 15,0 Kw | 11,2kg Au 18kt 14,0Kg Au 24Kt 7,6Kg Ag 925 | n. 1 Wire ø 8÷40mm n. 4 Wire ø 8÷12mm Plate (60÷75)x(5÷10)mm Tube ø 14+40 sp/th>=2 | 1050x815xh1750mm 310 Kg | 1.250°C 1.400°C (opt) |
| cD 15 | 20,0 Kw | 16,2kg Au 18kt 20,0Kg Au 24Kt 11,0Kg Ag 925 | n. 1 Wire ø 8÷40mm n. 5 Wire ø 8÷12mm Plate (60÷90)(15÷10)mm Tube ø 14+40 sp/th>=2 | 1050x815xh1750mm 360 Kg | 1.250°C 1.400°C (opt) |
| cD 20 | 22,0 Kw | 20,6kg Au 18kt 25,6Kg Au 24Kt 14,0Kg Ag 925 | n. 1 Wire ø 8÷40mm n. 6 Wire ø 8÷12mm Plate (75÷100)(15÷10)mm Tube me 14+40 sp/th>=2 | 1050x1015xh1950mm 390 Kg | 1.250°C 1.400°C (opt) |
| cD 30 | 24,0 Kw | 30,8kg Au 18kt 38,3Kg Au 24Kt 21,0Kg Ag 925 | n. 1 Wire ø 8÷40mm n. 7 Wire ø 8÷12mm Plate (75÷115)x(5÷10)mm Tube ø 14+40 sp/th>=2 | 1050x1015xh1950mm 400 Kg | 1.250°C 1.400°C (opt) |
| cD 50 | 30,0 Kw | 51,4kg Au 18kt 64,0Kg Au 24Kt 34,8Kg Ag 925 | n. 1 Wire ø 8÷40mm n. 8 Wire ø 8÷12mm Plate (115÷125)(15÷10)mm Tube ø 14÷40 sp/th>=2 | 1050x1015xh1950mm 465 Kg | 1.250°C 1.400°C (opt) |
All models can have a special drawing optional for production of ø80tube.
Consumables required for this machine :
Key Benefits
Higher Metal Recovery
Reduce metal losses and maximize precious metal utilization through a continuous production process. Continuous casting can significantly improve material yield compared with traditional ingot casting methods.
Consistent Product Quality
Achieve uniform grain structure, excellent surface finish and repeatable dimensional accuracy throughout production.
Increased Productivity
Produce continuous lengths of rods, strips and profiles with reduced downtime and fewer secondary operations.
Energy Efficient Operation
Lower overall production costs through optimized heating and controlled solidification processes. Continuous casting is widely recognized for reducing energy consumption compared to conventional casting routes.
Advanced Process Control
Precise temperature management and casting parameter control ensure reliable operation and repeatable results.
Suitable Materials
The DELMER® Continuous Casting System is suitable for:
- Gold Alloys
- Silver Alloys
- Copper
- Brass
- Bronze
- Jewellery Alloys
- Precious Metal Master Alloys
- Specialty Non-Ferrous Alloys
Available Output Profiles
- Round Rods
- Square Rods
- Rectangular Bars
- Billets
- Strips
- Custom Profiles
Industries Served
Jewellery Manufacturing
Production of high-quality precious metal stock for rolling mills, wire drawing and fabrication.
Precious Metal Refining
Efficient conversion of refined metal into market-ready semi-finished products.
Industrial Metal Processing
Continuous production of copper and non-ferrous alloy profiles for downstream manufacturing.
Investment Casting Supply Chains
Reliable production of casting feedstock with consistent metallurgical properties.
Why Choose DELMER?
- Italian Engineering Excellence
- Industrial-Grade Construction
- Energy Efficient Design
- Global Installation Support
- Remote Technical Assistance
- Spare Parts Availability
- Integration with Rolling Mills & Wire Drawing Lines
- Customized Configurations Available
-
Request a Technical Consultation
Looking for a complete precious metal casting solution?
Our engineers can help you select the ideal configuration based on your production capacity, alloy type, profile dimensions and downstream processing requirements.
Contact DELMER today for technical specifications, layout drawings and a customized quotation.
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Vulcano Series: High-Performance Continuous Casting Furnaces
The Delmer Volcano Series is a lineup of high-performance continuous casting furnaces engineered for precision metal casting of gold, silver, and other non-ferrous metals. These advanced machines offer consistent shaping, controlled heating up to 1400 °C, and reliable performance suited for jewelry manufacturers, metal processing workshops, and industrial casting applications.
The Vulcano Series brings precision and power to metal casting with two powerful models: Vulcano 3000-5000 and Vulcano 7/12. These machines are engineered to provide excellent results, whether you're working with small or large metal shapes.
Key Features:
- Multiple Models: Available in bench and floor configurations — cD 3, cD 5, cD 7, and cD 12 — to fit production scale and space requirements.
- High Temperature Capability: All models can reach up to 1400 °C, suitable for precious metal casting.
- User-Friendly Control Panel: Intuitive controls with easy access and maintenance.
- Durable Construction: Built with integrated cooling systems, gas protection, and removable covers for long service life and reliability.
- Efficient Continuous Casting: Designed for steady, reliable metal shaping and casting with consistent quality across batches.
- Optional Customization: Additional features are available such as enhanced gas protection, tool cabinets, and water cooling tanks (especially for larger models).
Typical Uses
The Vulcano Series Continuous Casting Furnaces are ideal for:
- Jewellery casting and refining (gold, silver, alloys)
- Precision metalwork and industrial components
- Foundry and workshop continuous casting applications
- Automated profile and shape production from molten metals
Model Specifications:
Vulcano 3000-5000 (Bench Model)
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Power: 8.5 kW
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Capacity: 3.6 kg of 18kt Gold or 5.3 kg of 925 Silver
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Temperature: Up to 1400°C
Vulcano 7/12 (Floor Model)
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Power: 9.5-12.5 kW
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Capacity: Up to 12.7 kg of 24kt Gold or 6.9 kg of 925 Silver
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Temperature: Up to 1400°C (Optional)
Technical Specification
|
Model |
Power |
Crucible Capacity |
Profile Sizes |
Overall Sizes |
Temperature |
|
cD 3 |
8,5 kw |
3,6 kg Au 18 kt 2,5 kg Ag 925 |
Filo ø min. 4 - max 25mm nr. 2 ø 6-8-10 - nr.4 ø 4 Piatto min. 10x5 - max 50x5 Tubo min. 12x1,5 - max 30x5 |
760x920x800h 160kg |
|
|
cD 5 |
8,5 kw |
5,3 kg Au 18 kt 3,6 kg Ag 925 |
Filo ø min. 4 - max 25mm nr. 2 ø 6-8-10 - nr.4 ø 4 Piatto min. 10x5 - max 50x5 Tubo min. 12x1,5 - max 30x5 |
760x920x800h 160kg |
|
|
cD 7 |
9,5 kw |
5,3Kg Au 18Kt 6,6kg Au 24kt 3,6Kg Ag 925 |
n. 1 Wire ø 6÷15mm n. 2 Wires ø6÷12mm Plate (45÷50)x(5÷10)mm Tube øe 12÷35 sp/th>=1,5 |
800x900xh1500mm 275 K |
1.250°C 1.400°C (opt) |
|
cD 12 |
12,5 kw |
10,2Kg Au 18Kt 12,7Kg Au 24kt 6,9kg Ag 925 |
n. 1 Wire ø 8÷25mm n. 2 Wires ø 8÷12mm Plate (45÷60x(5÷10mm) Tube øe 12÷35 sp/th>=1,5 |
800x900xh1500mm 280 Kg |
1.250°C 1.400°C (opt) |
FAQ
What is a Vulcano Series continuous casting furnace?
It’s a range of electric continuous casting furnaces designed for steady, efficient casting of gold, silver, and other non-ferrous metal shapes using controlled heating and cooling systems.
Which metals can the Vulcano Series handle?
The Vulcano Series is suitable for precious and non-ferrous metals such as gold (different karats), silver, brass alloys, and similar materials requiring controlled casting.
What are the main model differences?
- cD 3 & cD 5: Bench models for smaller batches and compact workshop use.
- cD 7 & cD 12: Floor models with larger capacity and power for higher production volumes.
What is continuous casting?
Continuous casting pours molten metal into a water-cooled mold where it solidifies into profile shapes continuously, offering speed and quality advantages over traditional batch casting.
How hot do these furnaces get?
The Vulcano Series can reach temperatures up to approximately 1400 °C, ideal for handling precious metals like gold and silver.
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DS Series Ventilation Fan is a powerful and energy-efficient solution engineered for optimal air circulation in dairy farms, poultry sheds, and industrial spaces. Built with corrosion-resistant materials, this heavy-duty fan ensures long-lasting performance even in high-moisture environments.
It effectively reduces heat stress, removes stale air, and maintains fresh airflow, creating a healthier and more productive environment for livestock. The DS Series features high airflow capacity, low noise operation, and minimal maintenance, making it an ideal choice for modern farm ventilation systems.
VS is stratified with gearmotor, exceptionally useful and at the same time moo in taken a toll. The identity of this arrangement of items is the extraordinary flexibility and compactness due to a helped outline with a compact gear motor I VS an elective and well suited in circumstances of diligent work.
| Size |
|---|
| 3M |
| 4M |
| 5M |
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FV is the pivotal destratifies with gear motor, exceptionally useful and at the same time moo in taken a toll. The disposition of this arrangement of items is the licensed component which is included in the mechanical portion of the stratified in arrange to cancel the contact produced by the weight of the impeller and the edges and increment its sturdiness. PV is elective to the conventional and well demonstrated in circumstances of difficult work.
🌬️ Key Features :
- High-Performance Motor : Delivers strong airflow while ensuring energy efficiency and quiet operation.
- Precision-Engineered Blades : Aerodynamic design ensures maximum air movement with minimal resistance.
- Heavy-Duty Housing : Galvanized steel or corrosion-resistant body ideal for long-term farm use.
- Easy Installation & Maintenance : Comes with mounting brackets and user-friendly setup options.
- Multiple Size Variants : Available in different diameters and airflow capacities to suit diverse barn layouts.
✅ Benefits :
- Keeps livestock cool and stress-free, enhancing productivity
- Promotes healthier air by reducing ammonia and moisture buildup
- Helps control disease spread by improving air circulation
- Cost-effective and durable for long-term commercial use
- Suitable for dairy, poultry, and pig farming environments
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Utilizing advanced electro-forming techniques, enhancing various objects with a lustrous finish. Electro-forming of gold and silver involves using electrolytic processes to deposit layers of these precious metals on a conductive object, creating intricate and durable designs. This technique is employed in jewellery and electronic industries to produce high-quality, detailed components with a luxurious finish.
Essential Highlights for the Electro-forming
- Enables the creation of intricate and detailed designs with high precision.
- Adds layers of gold or silver, enhancing the aesthetic appeal and value of the object.
- Provides a durable and corrosion-resistant coating, ensuring a long-lasting finish.
- Applicable to various substrates, expanding its use in jewellery, electronics, and decorative art.
- Allows for customization of thickness and finish, catering to diverse design requirements.
- Offers an efficient and cost-effective method for producing complex metal structures.
- Widely used in artistic and creative industries due to its ability to capture intricate details.
- Minimizes the use of precious metals compared to traditional methods, reducing material waste.
- Generally, a more environmentally friendly process compared to traditional plating methods.
- Results in a high-quality surface finish, meeting the standards of luxury and craftsmanship.
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Discover the harmonious beauty of our Elegance in Harmony Lab-Grown Diamond Ring. This exquisite ring features a brilliant lab-grown diamond with a total weight of 3.55 carats. The center stone, weighing 5.04 carats, radiates with an exceptional sparkle, complemented by two smaller diamonds totaling 1.54 carats. All diamonds boast EF color and VS clarity, ensuring maximum brilliance and quality.
Specifications:
- Gemstone: Lab-grown diamond
- Diamond Weight (Gwt): 3.55 carats
- Diamond Weight (Nwt): 2.23 carats
- Diamond Weight (Fwt): 5.04 carats (center stone), 1.54 carats (side stones)
- Color/Clarity: EF-VS (Excellent Cut, Very Slightly Included)
- Ring Size: Available in various sizes
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A stunning EF-VS Lab-Grown Diamond Ring, featuring a total diamond weight of 2.78 carats with a sparkling center stone of 2.63 carats, exuding elegance in every facet.
Specifications:
- Gemstone: Lab-grown diamond
- Diamond Weight (Gwt): 2.78 carats
- Diamond Weight (Nwt): 2.63 carats
- Diamond Weight (Fwt): 0.33 carats
- Diamond Weight (Dwt): 0.45 carats
- Color/Clarity: EF-VS (Excellent Cut, Very Slightly Included)
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Ethnic Gold Floral Jewellery Set from Delmer's gold jewellery collection, featuring floral motifs and a jewellery-set design.
Product code: DLMJWL0041
For current price, gold specification, dimensions, availability and quotation, contact Delmer and reference this product name.
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The cost of the visit encompasses round-trip travel expenses, site evaluation, consultation, and accommodation for one day for our executive.
For assistance, please contact us at:
Contact Us: 9825076601
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Exquisite Yellow Gold Necklace from Delmer's gold jewellery collection, featuring a yellow-gold necklace design.
Product code: DLMJWL0025
For current price, gold specification, dimensions, availability and quotation, contact Delmer and reference this product name.
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Fancy Choker Necklace from Delmer's gold jewellery collection, featuring a choker-style necklace design.
Product code: DLMJWL0022
For current price, material specification, dimensions, availability and quotation, contact Delmer and reference this product name.
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Fancy Gold Jewellery Set from Delmer's gold jewellery collection, featuring a coordinated jewellery-set design.
Product code: DLMJWL0052
For current price, gold specification, dimensions, availability and quotation, contact Delmer and reference this product name.