{"product_id":"delmer-induction-heating-system","title":"Delmer Induction Heating System","description":"\u003cp data-header=\"0\" class=\"zw-paragraph heading0\" data-textformat='{\"fgc\": \"rgb(0, 0, 0)\",\"size\":\"12.00\",\"type\":\"text\"}' data-margin-bottom=\"12pt\" data-margin-top=\"12pt\" data-hd-info=\"0\" data-line-height=\"1.2\"\u003e\u003cspan\u003eThe \u003c\/span\u003e\u003cspan\u003eDelmer Induction Heating System\u003c\/span\u003e\u003cspan\u003e is a high-efficiency, non-contact heating solution designed to uniformly preheat steel, copper, aluminum, and other conductive wires before downstream manufacturing processes. Using advanced electromagnetic induction technology, the system delivers rapid and controlled heating directly within the wire, ensuring improved process consistency, enhanced product quality, and reduced energy consumption. Induction wire preheating is widely used before insulation extrusion, welding, annealing, coating, and forming operations. \u003c\/span\u003e\u003c\/p\u003e\u003cp data-header=\"0\" class=\"zw-paragraph heading0\" data-textformat='{\"fgc\": \"rgb(0, 0, 0)\",\"size\":\"12.00\",\"type\":\"text\"}' data-margin-bottom=\"12pt\" data-margin-top=\"12pt\" data-hd-info=\"0\" data-line-height=\"1.2\"\u003e\u003cspan\u003eUnlike conventional heating methods, induction heating generates heat within the material itself, providing faster response times, precise temperature control, and superior energy efficiency while eliminating direct contact with heating elements. \u003c\/span\u003e\u003c\/p\u003e\u003ch3\u003e\u003cstrong\u003eKey Features\u003c\/strong\u003e\u003c\/h3\u003e\u003cul\u003e\n\u003cli\u003eHigh-frequency IGBT-based induction technology\u003c\/li\u003e\n\u003cli\u003eContinuous wire preheating operation\u003c\/li\u003e\n\u003cli\u003eNon-contact and flame-free heating\u003c\/li\u003e\n\u003cli\u003eFast heating with precise temperature control\u003c\/li\u003e\n\u003cli\u003eUniform heat distribution across wire surface\u003c\/li\u003e\n\u003cli\u003eEnergy-efficient operation\u003c\/li\u003e\n\u003cli\u003eCompact and space-saving design\u003c\/li\u003e\n\u003cli\u003eDigital temperature monitoring\u003c\/li\u003e\n\u003cli\u003eAdjustable power output\u003c\/li\u003e\n\u003cli\u003eSuitable for automated production lines\u003c\/li\u003e\n\u003cli\u003eLow maintenance requirements\u003c\/li\u003e\n\u003cli\u003eIndustrial-grade reliability\u003c\/li\u003e\n\u003c\/ul\u003e\u003ch3\u003e\u003cstrong\u003eTechnical Specifications\u003c\/strong\u003e\u003c\/h3\u003e\u003ctable\u003e\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eInput Voltage\u003c\/td\u003e\n\u003ctd\u003e415V AC ±10%, 3 Phase, 50Hz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePower Rating\u003c\/td\u003e\n\u003ctd\u003e5 kW – 100 kW (Customizable)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Frequency\u003c\/td\u003e\n\u003ctd\u003e10 kHz – 100 kHz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eHeating Method\u003c\/td\u003e\n\u003ctd\u003eElectromagnetic Induction\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eHeating Temperature\u003c\/td\u003e\n\u003ctd\u003eAmbient to 900°C (Application Dependent)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTemperature Accuracy\u003c\/td\u003e\n\u003ctd\u003e±5°C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eEfficiency\u003c\/td\u003e\n\u003ctd\u003eUp to 90%\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePower Factor\u003c\/td\u003e\n\u003ctd\u003e≥ 0.95\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCooling Method\u003c\/td\u003e\n\u003ctd\u003eAir Cooled \/ Water Cooled\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eControl System\u003c\/td\u003e\n\u003ctd\u003eDigital PLC\/HMI Based\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOperation Mode\u003c\/td\u003e\n\u003ctd\u003eContinuous Production\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProtection Features\u003c\/td\u003e\n\u003ctd\u003eOver Current, Over Voltage, Over Temperature, Short Circuit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAutomation Interface\u003c\/td\u003e\n\u003ctd\u003ePLC, SCADA Compatible\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\u003c\/table\u003e\u003cp\u003eSpecifications can be customized according to wire diameter, production speed, and process requirements.\u003c\/p\u003e\u003ch3\u003e\u003cstrong\u003eBenefits\u003c\/strong\u003e\u003c\/h3\u003e\u003cp\u003e\u003cstrong\u003eRapid \u0026amp; Uniform Heating\u003c\/strong\u003e\u003c\/p\u003e\u003cp\u003eThe system heats the wire directly through induced eddy currents, supporting consistent temperature distribution and production quality.\u003c\/p\u003e\u003cp\u003e\u003cstrong\u003eEnergy Efficiency\u003c\/strong\u003e\u003c\/p\u003e\u003cp\u003eInduction heating transfers energy directly into the workpiece, minimizing unnecessary heat loss compared with indirect heating methods.\u003c\/p\u003e\u003cp\u003e\u003cstrong\u003eImproved Process Quality\u003c\/strong\u003e\u003c\/p\u003e\u003cp\u003ePreheated wire can support downstream insulation extrusion, coating, welding and forming processes where a controlled wire temperature is required.\u003c\/p\u003e\u003ch3\u003e\u003cstrong\u003eApplications\u003c\/strong\u003e\u003c\/h3\u003e\u003cul\u003e\n\u003cli\u003eWire insulation extrusion\u003c\/li\u003e\n\u003cli\u003eCable manufacturing\u003c\/li\u003e\n\u003cli\u003eWire annealing\u003c\/li\u003e\n\u003cli\u003eWire drawing lines\u003c\/li\u003e\n\u003cli\u003eMetal coating processes\u003c\/li\u003e\n\u003cli\u003eWelding preparation\u003c\/li\u003e\n\u003cli\u003eGalvanizing lines\u003c\/li\u003e\n\u003cli\u003eCopper wire processing\u003c\/li\u003e\n\u003cli\u003eSteel wire manufacturing\u003c\/li\u003e\n\u003cli\u003eAluminum wire production\u003c\/li\u003e\n\u003cli\u003eAutomotive component manufacturing\u003c\/li\u003e\n\u003cli\u003eElectrical cable production\u003c\/li\u003e\n\u003c\/ul\u003e\u003ch3\u003e\u003cstrong\u003eIndustrial Wire Preheating Application Guide\u003c\/strong\u003e\u003c\/h3\u003e\u003cp\u003eFor a process-focused explanation of wire preheating, material selection, line speed, target temperature, heating-zone design and production-line integration, see \u003ca href=\"\/ta\/pages\/industrial-induction-wire-preheating-systems\"\u003eIndustrial Induction Wire Preheating Systems\u003c\/a\u003e.\u003c\/p\u003e\u003cp\u003eFor broader process, industry and material guidance, see \u003ca href=\"\/ta\/pages\/industrial-applications-of-induction-heating-systems\"\u003eIndustrial Applications of Induction Heating Systems\u003c\/a\u003e.\u003c\/p\u003e\u003cp\u003e\u003cstrong\u003eApplication note:\u003c\/strong\u003e Final power, frequency, heating head\/coil and cooling configuration should be confirmed from the actual wire material, dimensions, line speed, target temperature and production duty cycle.\u003c\/p\u003e\u003ch3\u003e\u003cstrong\u003eWhy Choose Delmer?\u003c\/strong\u003e\u003c\/h3\u003e\u003cp\u003eDelmer's Induction Heating System is engineered to provide reliable, energy-efficient, and precision-controlled heating for modern wire processing industries. With advanced IGBT technology, intelligent controls, and customizable configurations, the system can be evaluated for continuous production lines and application-specific heating requirements.\u003c\/p\u003e","brand":"Delmer Group","offers":[{"title":"Default Title","offer_id":44515376365661,"sku":"DLMIHS0003","price":750000.0,"currency_code":"INR","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0299\/3163\/4781\/files\/Robobraze_40173848-6b86-46a8-bb78-5802eb2858f9.jpg?v=1781082856","url":"https:\/\/delmergroup.com\/ta\/products\/delmer-induction-heating-system","provider":"Delmer Group","version":"1.0","type":"link"}